- FläktGroup
- FläktGroup Insights: Driving Innovation
- Guide to data centre cooling systems for different facilities and regions
Guide to data centre cooling systems for different facilities and regions
- Theme
- System personalisation
- Reading time
- 7:00
- Published
- By
- Julian Appelhoff
Data centres often face a number of challenges. They can be susceptible to damage, so it is important to minimise risks of damage wherever possible. Common issues are triggered by environmental challenges.
When you think of a data centre you think of large tech machines storing, collecting, processing and computing data in a giant location with lots of multi-coloured blinking lights. You are not far off.
A data centre is the physical location that stores all the computing machines and their related hardware equipment. It contains valuable data related to the infrastructure that IT systems desperately require. This is related to servers, data storage drives and network equipment. Many companies around the world use data centres to store their digital data. Whether it be in their company office building or offsite in a remote location to keep it extra safe and secure. Data centres are very important and looking after them is key to securing safe and protected computer equipment.
Which environmental factors do data centres face?
Data centres often face a number of challenges. They can be susceptible to damage, so it is important to minimise risks of damage wherever possible. Common issues are triggered by environmental challenges.
Let’s look at some of the environmental factors that data centres face:
Temperature Control:
- Heat Generation: Servers and other IT equipment constantly generate significant amounts of heat during their operational duties. Excessive temperatures can lead to equipment failure, reduced performance, and shortened lifespan
- Hot Spots: Uneven temperature environments can create localised hot spots in a data centre leading to overheating.
Humidity Levels:
- High Humidity: The real problem with high humidity level is increased corrosion on the servers leading to higher failure rates and reduced lifespan
- Low Humidity: Extremely dry conditions increase the risk of electrostatic discharge (ESD), which can damage the sensitive electronic components within any data centre.
Airflow and Ventilation:
- Obstructions: Blockages can be as simple as poorly placed cables or equipment that can impede airflow within the data centre, allowing a reduced supply of cool air. This can lead to overheating.
Air Quality and Contaminants:
- Dust and Particles: The accumulation of dust can obstruct the ventilation of electronic equipment, which then leads to overheating and equipment failure
- Contaminants: Chemicals and pollutants in the air can be of great concern for electronic equipment and can cause corrosion leading to damage of sensitive components.
Vibration and Noise
- Mechanical Vibrations: This almost seems trivial but vibrations from equipment such as cooling systems, generators or any external sources can affect the performance and dependability of hard drives and other sensitive equipment
- Noise Levels: High noise levels in any building hardware.
Power Quality and Electrical Factors
- Stable Power Supply: Fluctuations in power through voltage spikes can damage equipment and cause data loss
- Harmonics: Harmonic currents and voltages contribute to issues such as power component overheating.
Fire Safety and Suppression
- Fire Risks: High-density electronic equipment poses a significant fire risk if not professionally managed
- Suppression Systems: A fire suppression system is needed to extinguish any fires without damaging electronic equipment.
There are many risks involved in data centres, and it is important to understand the challenge to seek the right solution. It just so happens that we at FläktGroup have been in data centre innovation for over 60 years and offer the most optimal solutions.
Assessing and improving energy performance
With any cooling system being deployed it is important to make sure that you’re maximising the energy performance correctly. There are four key performance metrics related to energy efficiency and cooling systems that are important to know:
1. SHR (Sensible Heat Ratio):
Indicates how much of the cooling is used to reduce air temperature (sensible heat) versus dehumidification (latent heat). A ratio of 1 means all energy is used for cooling air
2. SEPR HT (Seasonal Energy Performance Ratio – High Temperature):
Measures the total cooling provided over a season divided by the total power consumed. Useful for comparing energy efficiency across climates at time periods
3. EER (Energy Efficiency Ratio):
Compares the effective cooling output to the energy input at a specific moment. Reflects the system’s real-time efficiency
4. PUE (Power Usage Effectiveness):
Evaluates the ratio of total power consumption to the power used by IT equipment, indicating the efficiency of power utilisation in facilities like data centres.
These metrics are crucial for assessing and improving the energy performance of cooling systems.
Distinct types of data centre cooling
There are many diverse types of data centre cooling and at FläktGroup we cater to the best solutions on the market. It is about finding the right solution for your data centre’s needs.
Chilled Water Systems
FläktGroup’s chilled water systems offer flexible and efficient cooling solutions with models such as the Hydro-DENCO®, Ultra-DENCO® and Aria-DENCO® providing scalable options that can be actively adapted as the needs of data centres grow.
Like water-based systems, the system uses chilled water to absorb heat from the air or, in the case of data centres in particular, equipment. It is then carried away and released outside the building. As such, it is a much larger system but a far more dependable one as well. At the core of the system is the free cooling chiller, this cools the water down to a specified temperature; between 10°C to 20°C. This chilled water is then circulated through pipes to a Fan Wall Unit (FWU) or computer room air handlers (CRAHs) within the data centre to then be passed through the heat exchanger to then cool the air.
Our Hydro-DENCO® high capacity CRAH, Ultra-DENCO® CRAH and Aria-DENCO® FWUs are systems that all of us at FläktGroup are immensely proud of. They show the best offerings we have and covers all the environmental factor concerns you might have. They are highly energy-efficient and can be easily scaled up with a flexible design for placement of cooling units, decreased noise levels for silent running and reliability. As a solution for data centre cooling, it is by far one of the best for meeting the ever-increasing demands of data centres.
Hydro-DENCO® High Capacity CRAH
An innovative line of chilled-water-cooling solutions designed to optimise temperature and capacity control in high-performance, large co-location and hyperscale data centres.
This unit has been designed to deliver exceptional performance, reliability and precise control while minimising energy consumption and water usage, providing you with a sustainable and cost-effective cooling solution.
Our Hydro-DENCO systems can be partnered with a wide array of CW configurations, including adiabatic, evaporative, and free-cooling chillers, tailored to meet your unique needs. The modular design ensures scalability and adaptability, allowing you to grow and evolve your cooling infrastructure as your facility requirements change.
Features of the Aria-DENCO range include:
- High heat rejection capabilities
- A wide range of case sizes
- Intelligent controls for seamless integration with your existing building management system
Aria-DENCO® Fan Wall Unit
The Aria-DENCO has been developed with energy efficiency, superior quality, and adaptability in mind. By incorporating advanced technology and innovative design, our systems deliver exceptional performance while minimising energy consumption and operational costs. Tailor your design solution fully with our flexible and scalable modular construction.
Features of the Aria-DENCO range include:
- Superior heat transfer
- Low noise levels
- State-of-the-art control options
- Easy installation & maintenance
Direct Evaporative Cooling (DEC)
Direct evaporative cooling is another data centre cooling solution that has its own unique way of cooling. The method involves passing warm outside air through an evaporative cooling system, where water absorbs heat from the air as it evaporates. This process reduces the air temperature significantly before it enters the data hall, thus ensuring that the environment remains at optimal levels.
During the winter, the cold ambient outside air is being mixed with warm exhaust air to reach the target temperature. In the summer, evaporative coolers are cooling the warm outside air down to the required levels. Air quality is meticulously managed in this system by using particle filters, and, if needed, additional gaseous chemical filters. This eliminates the need for chillers, which significantly reduced energy consumption and operational costs, while promoting sustainability.
Liquid/direct-to-chip cooling
Liquid cooling, particularly direct-to-chip cooling, is an incredibly advanced method used to manage heat in high-performance systems such as data centres. Liquid cooling uses a fluid, often a water glycol mixture or a special coolant, to absorb and transfer heat more efficiently.
Direct-to-chip cooling specifically targets the hottest components on the server, such as the CPU or GPU, by placing cold plates directly on top of the chips. These cold plates are connected to a closed-loop system that circulates the liquid, which then absorbs the heat generated by the chips and transfers it away for cooling elsewhere. This is typically done via the use of a heat exchanger with the heat rejected via a free cooling chiller, something that we have numerous types of in our product range.
Data centres continue to grow in complexity and power consumption meaning more heat challenges for the components. This method of cooling cools with higher density and is more efficient than air, meaning better thermal management and reduced energy consumption. Additionally, it allows all the component to run at optimal speeds without overheating. This is crucial for hyperscale and colocation operations. Another added benefit to this method is that it reduces the need for big air handling systems, which frees up space in data centres.
At FläktGroup we have looked closely at this method of cooling for our Coolant Distribution Unit (CDU) the Liquid-DENCO, which includes a heat exchanger for optimal efficiency.
Liquid-DENCO CDU
Liquid-DENCO adapts seamlessly, offering scalable, flexible cooling solutions for growing data centre demands.
Liquid-DENCO delivers state-of-the-art energy efficiency and precise thermal management, reducing operational costs while ensuring peak performance. Expertly designed and tailored to your unique requirements, our coolant distribution unit offers unmatched scalability and adaptability. Built to meet the evolving demands of growing data centres, Liquid-DENCO provides flexible and reliable cooling solutions.
- Hassle-free deployment with quick setup and seamless integration into existing or new infrastructure
- Easily accessible and replaceable components ensure swift maintenance and reduced service times
- Hot-swappable pumps allow uninterrupted operation by enabling pump replacement without shutting down the system
- Integrated smart controls enable real-time system optimization.
Direct Expansion Cooling
Available in both air-cooled and water-cooled versions, these systems use refrigerants to cool air directly, making them a suitable option for data centres. Within the system there are many additional components to the refrigerant such as an evaporator, compressor, condenser, and expansion valve.
The overall design of such a system is much more compact than that of any chilled water systems because they do not require a separate chiller plant. As an option this would subsequently be more suitable for smaller data centres. With its compact design they also make for an easier installation as well, making it far quicker and easier to install.
As a system it is made primarily for smaller environments in the data centre industry and would not be suitable for higher demanded environments. Subsequently this would make the system less energy-efficient than water-based systems too.
What’s next?
With the wealth of knowledge that we at FläktGroup have we can help you in your journey to the perfect solution for whatever data centre cooling you need.
Got a question? Our team of experts are always ready to help. Use our enquiry form below to contact a specialist now.